1、 TCM-3500 Usage: This terminal section analyzer is an integrated fully automatic cutting and grinding analysis instrument, with built-in PLC programming for automatic cutting and grinding. The applicable range of wire diameter is AWG46-- AWG0000 (0--120mm2). This system is suitable for terminal cross-section analysis and testing requirements in industries such as automobiles, home appliances, electronics, and new energy.
2、 System Characteristics
1. No resin solidification required
Previously, resin solidification and hardening cutting; Then rough grinding, polishing, time-consuming and laborious, making a sample takes several hours. Now this product does not require resin solidification, making a sample can be completed in about 5 minutes.
2. Fully automatic cutting and grinding
Automatic cutting and grinding are integrated, and all front actions are completed automatically on four axes.
3. The cutting and grinding machine table has a 7-inch touch screen cross-section in both Chinese and English, with no pressure during operation
It can be cut separately, polished separately, or fully automatically cut and polished,There is also 'Learning Mode', which can be operated through pictures (exclusive to the industry); Even customized parameters can be set by customers for personalized cutting and polishing, as long as it can be clamped, it is not a problem; Visualize the cutting position and set it arbitrarily
4. The laser indicates the visual cutting position, and the cutting position can be set arbitrarily
5. Terminal specialized fixtures can correspond to various sizes of terminals
Exquisite stainless steel material fixture (formerly aluminum, easy to wear), fine tooth clamping, a good assistant for precision cutting, corrosion-resistant;
6．Professional terminal analysis software in both Chinese and English (exported to the Asian and European markets), supporting the Windows operating system; Can analyze compression ratio C/R, C/H, C/W porosity and other standard test data, fully meeting standards such as VW60330, Renault 36-05-019/- G, PSA 9634115099, QC T 417.1-2001, etc.
7. The software has automatic AI function, and the test product does not need to be placed in the center, as long as it is in the center of the image, it will automatically rotate for testing; Automatic testing, one click export of terminal section test report (Excel format, as shown below), which can be saved or printed. You can choose to add barcode scanning and MES communication system for a fee (quoted separately)
3、 System Structure and Configuration
1. German SEW motor high-power precision cutting motor (can achieve power outage stop and continuous cutting functions); Shinano precision grinding and automatic lifting motor from Japan;
2. Color high-definition 7-inch touch screen control
3. Misumi ball screws from Japan and silver slide rails from Taiwan;
4. X-axis Shinano motor;
5. High definition microscope, high-definition industrial camera: German Basler 10 megapixel CCD camera; 0.7-4.5X, total video magnification: 65-419X
6. Applicable range of wires (AGW0000- AWG46): 0.01mm2~120mm2
7. Power supply: AC100V~AC240V, power: 750W (excluding computer)
8. Imaging system software: Professional terminal image measurement and analysis software (X-Scan), with Barcode scanning option
9. Cutting blade specifications: Φ 125X0.5/1.0mm
10. Grinding sandpaper: 125mm/2000#
11 standard calibration ruler 0.01/10mm
12. Terminal metallographic accessories (cleaning solution)
13. Lighting source: Integrated pure white LED light source control
14. LCD all-in-one computer
